Our Emote Coating Equipments, Processes, and Technologies.

Introduction to Emote Coating Packaging Surface Treatment

What is Emote Coating?

Emote Coating refers to a specialized surface treatment technology designed to enhance the aesthetics, functionality, and sensory experience of packaging. This technique is widely used in industries such as luxury goods, cosmetics, electronics, and food packaging to create surfaces with unique textures, vibrant visual effects, and protective properties. Emote Coating combines advanced material science, printing technologies, and coating processes to deliver customized, high-quality finishes that evoke emotional connections with consumers. Please click here to view our Graphic Design, Printing & Packaging Box showcases, and discuss with our engineers to customize your next printing and gift packaging!

The equipment required for Emote Coating depends on the specific type of finish being applied. These finishes can range from matte, glossy, or metallic effects to textured surfaces that simulate tactile sensations like leather, fabric, or embossing.

Types of Emote Coating Effects

Before diving into the equipment used, it’s important to understand the types of effects that Emote Coating can produce:

Glossy Finishes:
- High-shine and reflective surfaces.
- Equipment: UV curing systems, roller coaters.
Matte Finishes:
- Subtle and smooth surfaces that reduce glare.
- Equipment: Spray coaters, laminators.
Metallic Effects:
- Shimmering or reflective metallic surfaces.
- Equipment: Hot stamping machines, vacuum metallizers.
Textured Finishes:
- Surfaces that mimic tactile sensations, such as velvet, leather, or sandpaper.
- Equipment: Screen printers, embossing machines.
Holographic Effects:
- Multicolor, iridescent patterns that shift with light.
- Equipment: Laser embossers, holographic film laminators.
Protective Coatings:
- Functional layers to resist scratches, moisture, or UV light.
- Equipment: Spray systems, dip coaters.

Equipment Required for Emote Coating

The choice of equipment for Emote Coating depends on the desired finish, materials being used, and production scale. Below are the primary categories of equipment:

1. Coating Application Systems

These systems are responsible for applying the coating material to the surface of the packaging. The type of application system varies depending on the viscosity of the coating material, substrate, and desired effect.

a. Roller Coaters

Purpose: Used for precise application of coatings to flat surfaces.
Process: Coating material is transferred via rollers.
Applications: Glossy, matte, or protective finishes.
Key Features:
- Adjustable roller speed and pressure.
- Compatible with UV and water-based coatings.
Brands: Bürkle, Cefla.

b. Spray Coating Machines

Purpose: Ideal for non-flat or 3D surfaces.
Process: Coating is atomized into fine droplets and sprayed onto the surface.
Applications: Matte finishes, protective layers.
Key Features:
- Adjustable nozzle for different spray patterns.
- High transfer efficiency to reduce material wastage.
Brands: Wagner, Nordson.

c. Curtain Coaters

Purpose: Applies a uniform layer of coating to flat surfaces.
Process: A continuous “curtain” of liquid coating is deposited onto the substrate.
Applications: High-gloss or protective coatings.
Key Features:
- High-speed production.
- Precise thickness control.
Brands: Venjakob, Sprimag.

2. Curing Systems

Once the coating is applied, it must be cured to form a durable layer. The curing method depends on the type of coating material used.

a. UV Curing Systems

Purpose: Rapid curing of UV-sensitive coatings.
Process: Uses ultraviolet light to initiate a photochemical reaction.
Applications: Glossy and scratch-resistant finishes.
Key Features:
- Instant curing (seconds).
- Energy-efficient operation.
Brands: IST Metz, Heraeus Noblelight.

b. Thermal Drying Ovens

Purpose: Used for solvent-based and water-based coatings.
Process: Heat is applied to evaporate solvents, leaving a solid coating.
Applications: Matte and protective coatings.
Key Features:
- Adjustable temperature controls.
- Conveyor systems for continuous production.
Brands: Dürr, Cefla.

c. Infrared (IR) Dryers

Purpose: Speeds up drying for water-based coatings.
Process: Uses infrared radiation to heat the coating.
Applications: Protective and textured finishes.
Key Features:
- Fast heating with minimal energy loss.
- Compact design for space-saving.
Brands: Heraeus, FMT.

3. Specialized Equipment for Effects

a. Embossing Machines

Purpose: Creates raised or recessed patterns on surfaces.
Process: Uses heat and pressure to imprint designs.
Applications: Textured finishes (e.g., leather, wood grain).
Key Features:
- Customizable embossing plates.
- High precision for intricate designs.
Brands: Bobst, Brausse.

b. Hot Stamping Machines

Purpose: Applies metallic or holographic foils to surfaces.
Process: Heat and pressure transfer foil onto the substrate.
Applications: Metallic and holographic finishes.
Key Features:
- Adjustable temperature and pressure settings.
- Compatible with a wide range of foils.
Brands: KURZ, Gietz.

c. Screen Printing Machines

Purpose: Adds textured or patterned coatings.
Process: Coating is applied through a mesh stencil.
Applications: Velvet, sandpaper, or rubberized textures.
Key Features:
- High ink deposit for textured effects.
- Suitable for small batch production.
Brands: Sakurai, Thieme.

d. Vacuum Metallizers

Purpose: Deposits thin metallic layers onto surfaces.
Process: Uses physical vapor deposition (PVD).
Applications: Metallic and reflective finishes.
Key Features:
- Uniform coating thickness.
- Environmentally friendly process (no solvents).
Brands: Bühler Leybold, Applied Materials.

4. Substrate Preparation Equipment

Preparation is crucial to ensure proper adhesion of the Emote Coating.

a. Plasma Treatment Systems

Purpose: Cleans and activates surfaces for better adhesion.
Process: Exposes the surface to plasma (ionized gas).
Applications: Enhances coating adhesion.
Key Features:
- Non-contact cleaning process.
- Effective for plastic, metal, and glass substrates.
Brands: Tantec, Plasmatreat.

b. Corona Treatment Systems

Purpose: Increases surface energy for better coating adhesion.
Process: Uses electrical discharge to modify the surface.
Applications: Pre-treatment for plastic films.
Key Features:
- Simple and cost-effective.
- Compatible with high-speed production lines.
Brands: Vetaphone, AFS.

Advanced Technologies in Emote Coating

1. Digital Printing Integration

Modern Emote Coating systems often include digital printing capabilities for customized designs. Inkjet printers can print patterns that are enhanced with textured or metallic coatings.

2. Automation and AI

Automated systems equipped with AI can monitor the coating process in real time, ensuring consistency and reducing waste.

Contact us right now!

The equipment required for Emote Coating packaging surface treatment encompasses a wide range of technologies, from application systems like roller coaters and spray machines to curing systems such as UV curing and thermal drying. Specialized equipment for creating unique effects—such as embossing, hot stamping, and vacuum metallizing—plays a critical role in achieving the desired finish. As packaging trends continue to emphasize innovation and sustainability, advancements in Emote Coating technology are likely to focus on eco-friendly materials, energy-efficient processes, and digital customization. If you require further details or specific technical specifications, feel free to ask!

Interested in exploring the application of these custom design & surface treatment processes in printing & packaging products? Click here to access our online showcases & guides…

Here at UGI, we design and manufacture various boxes for many industries:
Advertising boxes; bakery boxes; bottle boxes; candies boxes; cardboard boxes; drawer boxes; cigarettes boxes; file storages boxes; heart shaped boxes; medicine packaging; moving boxes; packaging gift boxes; paperboard packaging; product boxes; protective packaging; retail boxes; shipping cartons; napkin boxes; chipboard boxes; fruit vegetable boxes; electronic packaging boxes; card boxes; craft boxes; lunch boxes; display boxes; folding boxes; clear boxes; mailing boxes; chocolate boxes; cloth boxes; cake boxes; candle boxes; and as well as many others…

WORKING PROCESS

In order to get a smooth process to fulfill your order we suggest you follow below working process with UGI Packaging:

Request a quote based on the specifications you require via email. Include any photos, images, art design, or technical sketch that could be helpful.
If you have a similar or identical box to that which you require, send it (via UPS, TNT, DHL, or FEDEX) only after you are satisfied with our quote has been received.
UGI Packaging will then provide you with a sample and a final quote with our technical sketch in PDF, AI, or CDR format. We will charge you for the sample or prototype development, but it should only be a nominal amounts. After receive your formal order, we will refund the sample charge as our negotiation.
If you approve the sample then place your order and sign the contract, with 40% advance payment from you, we will start production.
If any significant changes need to be made to the sample we strongly recommend checking 2nd samples from us before you confirm the final version.

Connect with us on WhatsApp to discuss your next packaging design solution with our manufacturing!